Hangzhou Jiayue Intelligent Equipment Co., Ltd.
Hangzhou Jiayue Intelligent Equipment Co., Ltd.

High Purity ≠ High Difficulty: Redefining SWCNT Production Standards — CHJT CVD System Empowers Reliable Mass Production

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    I. Introduction

    Single-walled carbon nanotubes (SWCNTs), renowned for their exceptional electrical, mechanical, and thermal properties, are often dubbed the "crown jewel of nanomaterials."


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    Yet in practice, achieving high purity is commonly equated with high difficulty due to narrow process windows, unstable equipment performance, and complex reaction environments — many enterprises find themselves stuck between lab success and industrial scalability.

    CHJT’s floating-bed CVD SWCNT growth system breaks through these barriers, enabling a reliable path from R&D to industrial-scale production.

     

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    II. Why CVD Is the Most Promising Route for Industrialization


    MethodProduct TypePurityControllabilityEnergy Use
    Arc DischargeMainly multi-wallLowPoorHigh
    Laser AblationMainly single-wallHighExcellentHigh
    Solid-State PyrolysisLow SWCNT yieldMediumPoorMedium
    CVDSingle/Multi-wall>90%StrongLow


    Key Advantages of CVD:

    • Low energy consumption: Optimized thermal design ensures high efficiency.

    • Scalability: Seamless transition from lab → pilot → mass production.

    • High yield & repeatability: Stable thermal field and catalytic control deliver ≥90% SWCNT purity with minimal impurities.

    • Excellent batch consistency: ±3°C thermal control ensures repeatable performance.

    • Scalable output: Daily yield per production line can reach kilogram-level.

    • Driven by growing demand from the energy storage industry, floating-bed CVD technology has been validated by several top-tier domestic battery and materials companies. Their increasing output needs have also spurred continuous upgrades of our systems.



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    III. Turnkey Upgrades + Patented Technology: Building Competitive Advantage in CVD Production

    CHJT’s SWCNT production systems are backed by proprietary patents and offer a full-stack solution from R&D to industrial-scale output. With upgrades from horizontal to vertical orientation and from small to large reactor tubes, CHJT offers unmatched flexibility for labs, pilot plants, and full-scale factories.

    Highlights:

    Customizable scale: Multi-diameter and multi-tube combinations for flexible production planning. Large-diameter systems enable high-throughput output.

    Continuous operation: Real-time discharge without furnace shutdown — a leap toward industrial continuity.

     


    Outstanding performance:

    • >20% carbon conversion efficiency, reducing raw gas cost.

    • >90% SWCNT ratio, minimal amorphous carbon, easing downstream purification.

    • High G/D ratio, excellent thermal stability, fewer structural defects.

    • Efficient gas mixing & preheating, improving decomposition efficiency.

    • Closed-loop hydrogen system: reduces gas waste and lowers cost.

    • Full-scope safety: Explosion-proof design, real-time monitoring, multi-level safety controls.

    • Flexible catalyst injection: Supports various catalyst types and feeding modes.

     


    As a fully IP-protected, third-generation system, our single-walled carbon nanotube furnace ensures a key competitive edge for our clients. The successful adoption of the single-walled carbon nanotube furnace by leaders in energy and advanced manufacturing has enabled them to achieve a full production cycle, from delivery to stable mass output.


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    IV. Conclusion: Breaking the “High-Purity Equals High-Difficulty” Myth

    CHJT’s years of expertise in CVD have turned what was once a lab-intensive craft into a standardized, modular, and scalable engineering solution.

    We are not just innovating inside research labs — we are delivering industrial-grade SWCNT production lines with real-world reliability. Moving forward, we will continue upgrading our intelligent equipment and expanding capacity, working hand-in-hand with researchers and enterprises to unlock the vast potential of carbon nanomaterials.

    Together, we’re reshaping the global frontier of advanced materials.


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